Professional thread repair with GEDORE ThreadReset®
Damaged threads are a common problem in various fields such as the automotive, mechanical and construction industries. Efficient repair of threads is crucial to maintaining the integrity of components and ensuring safe use. GEDORE ThreadReset® tools offer an innovative solution for restoring threads without the need to replace entire parts or perform complex disassembly.
The Challenge of Damaged Threads
Threads can become damaged for a number of reasons:
- Wear and corrosion: Continuous use and adverse environmental conditions can weaken threads.
- Incorrect torque application: Over or under tightening can damage threads.
- Improper handling: Unsuitable tools or incorrect techniques can cause deformations.
Problems associated with damaged threads:
- Complex work process: Replacing the entire component is laborious and time-consuming.
- Time consuming: Disassembling entire assemblies to access the thread affects productivity.
- High costs: Purchasing spare parts increases costs, and immediate availability is not always guaranteed.
- Safety Hazards: Improper repairs can reduce the load-bearing capacity of the thread, compromising safety.
- Legal Liability: Altering the original specifications may lead to mechanical failures and legal consequences.
Common solutions
- Threading machines
- Disadvantages:
- Weakens the thread by cutting material
- Not applicable in case of damage at the beginning of the thread (common case)
- Limas reviva-fillets
- Disadvantages:
- Only minor repairs are possible.
- Very laborious
- Weakens the thread by cutting material
- Thread restorers
- Disadvantages:
- Weakens the thread by cutting material
- Major repairs are not possible
Innovation: GEDORE ThreadReset ®
Advantages:
- Thread restoration with full material retention
- Constant load capacity after restoration
- Proven in many safety-relevant application areas
GEDORE ThreadReset ® in detail
| M12 x 1.25 | KL-0173-611 A |
| M12 x 1.5 | KL-0173-612 A |
| M14 x 1.5 | KL-0173-622 A |
| M22 x 1.5 | KL-0173-662 A |
| M50 - M110 x 1.5 | KL-0173-460 K |
- Rapid amortization of tool costs
- Effective repair in the shortest possible time, even in case of serious damage
- Very good performance thanks to high-quality profiled rollers with a low tolerance range in continuous use
- Great durability thanks to the best materials (100% stainless steel and hardened up to 60 HRC)
- Already used as a troubleshooting solution by many OEMs
ThreadReset® from GEDORE: The Efficient Solution
GEDORE ThreadReset® tools are designed to solve these challenges, enabling fast, safe and cost-effective rethreading.
Main Features:
- Repair without chip removal: They restore the original shape of the thread without removing material, maintaining its strength.
- Versatility: Suitable for various sizes and types of threads, both metric and imperial.
- Ergonomic design: Facilitates access and manipulation in small or hard-to-reach spaces.
- High Quality Materials: Made from heavy duty steel for durability and performance.
Advantages of Using ThreadReset®:
- Time and cost savings: Avoid unnecessary disassembly and the purchase of new parts.
- Maintains original specifications: Preserves the tightening torque and pretensioning force defined by the manufacturer.
- Reduce safety and liability risks: Ensure a repair that meets quality and safety standards.
- Extends component life: By restoring damaged threads, the life of parts is extended.
Common Applications
ThreadReset® tools are ideal for a wide range of applications where threads play a critical role:
- Automotive: Repair of wheel bolts, axles and engine components.
- Mechanical industry: Maintenance of machine spindles, drive shafts and industrial equipment.
- Energy sector: Restoration of threads in turbines and generation systems.
- Construction and metallurgy: Repair of heavy machinery and metal structures.
ThreadReset® User Guide
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Initial Assessment:
- Inspect the damaged thread to determine the extent of the damage and the feasibility of repair.
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Selecting the Right Tool:
- Choose the size and type of ThreadReset® that corresponds to the thread to be repaired.
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Preparation:
- Clean the affected area and apply lubricant if necessary to facilitate the process.
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Restoration Process:
- Follow the manufacturer's instructions, turning the tool firmly and precisely to reform the thread.
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Verification:
- Check that the thread has been restored correctly and that the bolt or screw fits optimally.
Conclusion
Professional rethreading is no longer an insurmountable challenge thanks to GEDORE ThreadReset® tools. Their innovative design and efficiency allow professionals to save time and resources, while maintaining the safety and functionality of components.
Incorporating these tools into your work team will give you the confidence and ability to deal with thread damage without resorting to costly or temporary solutions. With GEDORE, quality and excellence are guaranteed on every project.